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HomeIoTThe Wi-fi Refinery - Cisco Blogs

The Wi-fi Refinery – Cisco Blogs

Pattern Overview

Wi-fi know-how has been a vital a part of each refinery for years. Nevertheless, selecting which sort of wi-fi system to deploy has develop into extra advanced with the alternatives of Wifi, LTE, WiHart, ISA100 and a number of fastened wi-fi or mesh choices. This doc will place every of those applied sciences for his or her most precious use circumstances so that you just’re not annoyed through the use of the flawed device for the job you may have.

Wifi Beginnings

The wi-fi know-how that’s most generally deployed in refineries at this time is Wifi. It’s a pure selection as a result of so most of the gadgets we use every single day depend upon Wifi for connection. This works properly for all IT and OT purposes like workflow administration, asset administration, and lots of extra. As management system components and measurement gadgets began to go wi-fi, most of those are produced with Wifi radios inbuilt.

Wifi is comparatively cheap and doesn’t require any particular spectrum license to function. This makes it straightforward to deploy initially, however we’ve seen a couple of challenges begin to emerge. As a result of Wifi is considerably affected by RF noise and enormous metallic objects, the reliability of wifi in a refinery will be unpredictable and protection will be costly.

These two necessities of protection and reliability begin to push refinery operators towards different wi-fi applied sciences and that is what we’ll focus on subsequent.

Industrial Wi-fi for Reliability

The management system world acknowledged these challenges with the Wifi commonplace. Due to this, two comparable wi-fi requirements have emerged that particularly serve the management system world. The primary is WirelessHART which operates at 2.4GHz (similar as preliminary Wifi requirements) and has resiliency inbuilt to make sure the reliability of management system flows. The second is a broader trade commonplace set out by the Worldwide Normal for Automation (ISA) beneath the ISA100 committee. Each of those requirements are extensively used for industrial wi-fi communication and connecting sensors and actuators to manage system infrastructure. Honeywell and Emerson have each partnered with Cisco to deploy these as a part of an built-in wi-fi infrastructure.

LTE for Protection

As wi-fi is proving to be extra helpful, refineries are in search of methods to cowl as a lot of their websites as attainable. LTE and 5G have massive protection areas, work properly for numerous gadgets, and have reasonable to excessive knowledge capability relying on the character of the deployment. This feels like precisely what’s wanted. Sadly, they’re advanced programs and get costly quick. For instance, deploying only one service supplier tower can price hundreds of thousands. Remodeling these massive programs right into a refinery web site shouldn’t be easy and typically, websites must aquire an working license from the communications regulator within the space. This complexity and the restricted want for brand new 5G capabilities has slowed the adoption of this know-how in refineries.

LoRaWAN for IoT Sensors

LoRaWAN additionally offers protection to massive areas and is a good match for sensors that want lengthy battery life and solely transmit small intermittent knowledge streams. Cisco and others have packaged this know-how right into a easy service that’s straightforward to deploy with a rising assortment of sensors. There isn’t a license to aquire it and prices to deploy are very low. Even when different wi-fi applied sciences exist within the space, it could nonetheless make sense to place in a LoRaWAN system for particular use circumstances.

Business POV

Cisco is making the deployment of wi-fi programs simpler and extra built-in into community operations. For instance they’re integrating the gateway necessities of Emerson and Honeywell into the entry level necessities of Wifi to restrict the quantity of cabling and energy infrastructure. They’re additionally simplifying the deployment of LTE and LoRaWAN with hybrid cloud administration to simplify administration with out compromising a sturdy native working surroundings within the occasion of WAN failures.


There you may have it, a whirlwind tour of the wi-fi applied sciences commonest in refineries at this time. Every wi-fi know-how has an necessary position in refinery operations and all wi-fi domains collectively are half of a bigger infrastructure. Cisco views all infrastructure as an built-in structure and believes that refineries wish to function it that means as properly.




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